Browsing Tag: Delivery Process

Boeing painter Bill Pearson applies chrome-free primer to the 777-300ER that was delivered to Air New Zealand in November 2011. Photo from Boeing.

Boeing painter Bill Pearson applies chrome-free primer to the 777-300ER that was delivered to Air New Zealand in November 2011. Photo from Boeing.

Boeing has announced 10 initiatives on the 777 program that will help to eliminate 5.5 million pounds of CO2 and 300,000 gallons of jet fuel per year just in the 777 delivery process.

A lot of attention is given to how airlines can save money and the environment when flying them, but how about aircraft manufactures saving a little green (money and environment) before an aircraft is even delivered?

Before each 777 is delivered, there is a 20-day process of paint, tests and flights before Boeing hands over a brand plane to a customer. Boeing has been working on creating a more efficient process with Air New Zealand, which took delivery of a 777 using all ten initiatives.

“A team of employees identified redundancies in testing,” said Jeff Klemann, vice president Everett Delivery Center stated in a press release. “One idea was to eliminate engine-run tests already performed by GE, the 777’s engine manufacturer. This will result in a reduction of 1.4 million pounds of CO2 in 2012 as well as less community noise and emissions.”

In December 2010, Air New Zealand took delivery of their first Boeing 777-300ER. Photo by AirlineReporter.com.

In December 2010, Air New Zealand took delivery of their first Boeing 777-300ER. Photo by AirlineReporter.com.

A team of employees identified redundancies in testing and new more sustainable processes.Through out the 777 delivery process the team implemented the following 10 initiatives:

* Eliminated redundant fuel test in pre-delivery flight test
* Reduced the amount of times hydraulic filters are changed
* Eliminated engine-run tests already performed by GE
* Used waste fuel carts
* Reduced the number of times potable water is changed
* Reduced the amount of times engine fuel filters are changed
* Enhanced recycling throughout the delivery process
* Used electric carts instead of gas-powered vehicles
* Improved flight planning efficiency for pre-delivery flights to reduce fuel loads and flight times
* Used chrome-free primer

Nine of the initiatives will come standard with all future 777 deliveries. Usage of the special chrome-free paint will be an airline option.

MORE AIR NEW ZEALAND 777 STUFF:
* Behind the scenes of an ANZ 777-300ER delivery
* Checking out the interior of ANZ’s 777-300ER